Large-Format Short-Run Carton Box Digital Printing Solution | Baosiwei Coated Paper Printer
A Smart Supplement to Offset Printing – Tailored for Custom Orders and Fast Turnaround
Background: Offset Can’t Handle Everything Anymore
Offset printing still dominates the packaging industry when it comes to high-volume carton production — it's fast, reliable, and cost-effective for bulk jobs.
But the industry has changed.
E-commerce, brand personalization, and seasonal campaigns are pushing more and more short-run, quick-turn orders into the mix — and these jobs often don’t fit neatly into traditional offset workflows.
Appliance cartons, office equipment packaging, gift boxes — they all need frequent version updates, small-volume testing, or quick response to promotional demand.
That’s where digital carton printing comes in — not to replace your offset press, but to fill the operational gaps and give you a more agile way to serve new business.
What Challenges Are We Solving?
| Real-World Problems | How Our Digital Printing System Helps |
|---|---|
| High startup costs for small orders | No plate-making. No setup fees. Print 1 or 10,000 — same ease. |
| Constant design & version changes | Instantly switch between SKUs, versions, or client designs. |
| Coated paper printing issues | Ink & heat finely tuned to avoid bleeding, halos, or smudging. |
| Long production workflows | Print-and-cut in one pass, ±1mm cutting precision. |
| Limited flexibility on legacy lines | Scale up from 100㎡ to 900㎡/h — choose output that fits you. |
A Modular, Industrial-Ready Printing System
We offer three scalable models to meet different production needs:
- BSW-1908 (8 heads) – Ideal for sampling & flexible production
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- BSW-L1916-K (16 heads) – Balance of speed and precision
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- BSW-S1924-i (24 heads) – High-output for fast-moving orders
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All built on an industrial-grade chassis, optimized for carton box workflows.
Why It Works So Well for Carton Packaging
- Supports up to 1.8m width – Perfect for home appliance & industrial cartons
- ntegrated printing & cutting – No need for separate die-cut systems
- Head options: 8 / 16 / 24 – Match your volume and output needs
- Precise media feeding system – Stable operation, even for long runs
- Optimized for coated substrates – Sharp detail, vibrant colors, consistent output
What Can You Print With It?
- Short-run fruit & gift boxes for e-commerce
- Cartons for electronics, appliances, and 3C products
- Custom branded boxes for events, livestream orders, or seasonal campaigns
- Shelf displays, promotional standees, and corrugated signage
From Hesitating on Small Orders to Owning the Market Niche
A mid-sized packaging factory in Zhejiang had long focused on offset printing. But smaller, more customized orders kept coming in — especially from e-commerce sellers and live-streaming brands.
They installed our 16-head BSW-L1916-K system in 2023, and within six months:
- Started accepting 100–500 box orders with no tooling costs
- Shifted 90% of custom packaging jobs to digital
- Digital output grew to 40% of their monthly production — and rising
“This machine didn’t replace our offset lines — it just finally gave us a way to say ‘yes’ to orders we used to turn down.”
What Value Are We Actually Creating?
| What You Gain | What It Means in Practice |
|---|---|
| Lower barrier to entry | Take on any order size — no plates, no minimums, no dead cost |
| Faster turnaround | Sample, print, ship — without holding up your main line |
| More design flexibility | Handle SKU changes, seasonal promos, and custom brand projects |
| Smarter production workflow | Less bottleneck, faster switching between jobs |
| Stronger brand results | High-resolution visuals that help your customers stand out |
Let’s See It in Action
We can help you test your application before you commit.
- Free print sample on coated board
- Tailored head configuration advice based on your volume
- International shipping and remote setup support